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Personalised and Patient-Matched Devices

Overview

Personalised and patient-matched devices include a wide range of products where dimensions, geometry, or design are tailored to an individual patient — from orthopaedic implants sized to a specific patient's anatomy, to 3D-printed surgical guides, to patient-specific implants designed from medical imaging data. The regulatory treatment depends critically on whether the device qualifies as a custom-made device (exempt from ARTG) or is a manufactured device (requires ARTG inclusion).

The Key Distinction

Custom-made devices (ARTG-exempt): Must be made specifically for a named patient, based on a written prescription, and cannot use a mass production process. Truly bespoke, one-off fabrication for a specific patient based on a health professional's prescription may qualify.

Patient-matched / personalised devices (require ARTG inclusion): Devices that are manufactured to patient-specific dimensions using a standard manufacturing process — even if each device is dimensionally unique — are generally not custom-made and require ARTG inclusion. This includes most 3D-printed devices, which use a standard (if patient-specific) CAD-to-print process.

3D-Printed Medical Devices

3D printing is transforming personalised device manufacturing, but regulatory status depends on the process, not the technology:

  • 3D-printed devices manufactured using a validated, repeatable process with patient-specific geometry inputs are generally not custom-made — they require ARTG inclusion
  • Truly one-off devices fabricated for a named patient by a health professional as part of their clinical practice occupy a more complex position — specific TGA guidance should be consulted

The TGA has published guidance on 3D-printed devices:

👉 3D-printed medical devices — TGA

Regulatory Obligations for Patient-Matched Manufacturers

Manufacturers of patient-matched devices that are not custom-made must:

  • Classify each device type (noting that patient-matched implants are often Class IIb or III)
  • Hold an ARTG entry for the device type
  • Comply with Essential Principles, including demonstrating safety and performance for each patient-specific variant
  • Report adverse events

Official Sources