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Custom-made devices

Regulatory basis

Custom-made devices are defined and regulated under Regulation 3 and Part I, Schedule 3, Annex VIII equivalent of the UK MDR 2002. The custom-made exemption provides a modified conformity assessment pathway โ€” not a full exemption from regulatory requirements.


Definition of a custom-made deviceโ€‹

A custom-made device is defined in UK MDR 2002 as a device:

Manufactured specifically in accordance with a written prescription of a duly qualified medical practitioner (or another person authorised by virtue of their professional qualifications) which gives, under the responsibility of such a practitioner, specific design characteristics, and intended for the sole use of a particular named patient.

Three conditions must all be met:

ConditionRequirement
Written prescriptionActual written instruction from the practitioner โ€” not a general specification
Specific design characteristicsThe prescription specifies the design, not just a catalogue selection
Named patientMade for a specific individual patient, not a range of sizes or configurations

Mass-produced devices โ€” even if later adjusted for a patient โ€” are not custom-made devices.


What does NOT qualify as custom-madeโ€‹

SituationCustom-made?Reason
Standard implant selected from a range for a patientโŒ NoCatalogue selection, not design prescription
3D-printed implant based on a patient's CT scanโœ… PotentiallyIf designed to prescription for a named patient
Patient-matched implant templated from population dataโŒ NoNot truly custom to the individual patient's anatomy
Trial denture for fitting (later replaced by a definitive appliance)โŒ NoFor fitting purposes, not the final device
Hearing aid programmed for a patient's audiogramโŒ NoStandard product with programming โ€” not a custom design
Spectacle lenses ground to a patient's prescriptionโœ… YesGround to specific diopter prescription for named patient

Modified conformity assessment for custom-made devicesโ€‹

Custom-made devices are exempt from the standard conformity assessment procedures (Annex IIโ€“VII equivalents) but must comply with an Annex VIII equivalent statement.

The manufacturer must produce a statement covering:

  1. Manufacturer identification โ€” name and address
  2. Patient identification โ€” the data necessary to identify the particular patient
  3. Name of the prescribing practitioner โ€” or other authorised person
  4. Specific features of the device as indicated in the written prescription
  5. Statement that the device conforms with the Essential Requirements of UK MDR 2002 (Schedule 1 / Schedule 1A) and, where applicable, an indication of Essential Requirements not fully met, with reasons
  6. Declaration that the device is intended for the named patient alone

This statement replaces the UK Declaration of Conformity for custom-made devices but does not replace the underlying obligation to meet the Essential Requirements.


Essential Requirements still applyโ€‹

Custom-made devices must meet all applicable Essential Requirements โ€” they are not exempt from safety and performance obligations. The difference is that the conformity assessment route is simplified (no UKAB required for most custom-made devices), not that the requirements themselves are relaxed.

Manufacturers of custom-made devices must:

  • Maintain a QMS appropriate to their activities (ISO 13485 expected)
  • Document the design and manufacture process
  • Assess and manage risks (ISO 14971)
  • Provide appropriate instructions for use
  • Maintain records of each custom-made device and the patient for whom it was made

Record-keeping requirementsโ€‹

Records for custom-made devices must be retained for:

  • Minimum 5 years from the date of manufacture
  • Minimum 15 years for implantable custom-made devices

Records must include:

  • The written prescription
  • The patient identifier
  • The design specifications
  • The manufacturing records
  • The statement of conformity

MHRA registration for custom-made devicesโ€‹

Manufacturers of custom-made devices must register with MHRA as a manufacturer. Individual custom-made devices are not individually registered in the MHRA Submissions portal (unlike standard devices), but the manufacturer's registration as a custom-made device manufacturer is required.


Examples of custom-made devicesโ€‹

Device typeNotes
Custom orthopaedic implants (e.g., patient-specific knee implant from CT data)If designed to individual patient anatomy per written prescription
Custom spinal implantsFor complex spinal deformity cases where standard implants are inadequate
Custom dental prostheses (crowns, bridges, dentures)Made to a dentist's written prescription for a named patient
Patient-specific craniofacial implantsDesigned from CT/MRI to fit a specific patient's defect
Bespoke orthotics and prostheticsMade to a written clinical prescription for a named patient
Custom-made spectacle lensesGround to a named patient's optical prescription


Official referencesโ€‹

ReferenceDescription
UK MDR 2002, Regulation 3Custom-made device definition
UK MDR 2002, Schedule 3, Annex VIII equivalentCustom-made device statement requirements
MHRA: Custom-made medical devices guidanceMHRA guidance on custom-made devices
ISO 13485:2016QMS โ€” applicable to custom-made device manufacturers